Maximize machine efficiency through process optimization

Continuous process optimization is the key to success for any spinning mill striving for excellence. At the heart of this optimization lies MillMaster TOP's Lab Trend. With its unparalleled ability to identify and troubleshoot issues related to yarn quality, Lab Trend empowers spinning mills to maximize machine efficiency while minimizing costs.

Lab Trend uncovers the root causes of yarn defects, be it worn or dirty machine components, setting adjustments, or changes in climate conditions.

By providing detailed reports on quality-related deviations of all connected machines and winding units, the powerful tool enables spinning mills to implement specific maintenance work and achieve consistent yarn quality.

But Lab Trend is more than just a tool - it's an essential part of any spinning mill's success story. Its graphical representation of data makes it easy to understand and act upon.

Lab Trend line chart

Lab Trend Line Chart

Targeted actions

In this example, the report shows a massive increase in cuts on the winding machine Allmann 8 in class C3 on the 1st of June 2023. What could have caused this short-term cut increase?

Deviations in yarn properties can arise for various reasons:

  • Raw material change
  • Settings change
  • Wear and tear
  • Dirt
  • Climate changes

The Lab Trend collects various data and displays trends, based on the following data items:

  • Cuts
  • Imperfections
  • Hairiness
  • Evenness
  • Yarn classification

The extensive information of the LabTrend can now be compared with the "Classification of yarn faults and their sources" chart. This powerful combination allows for unparalleled precision in identifying and swiftly correcting any quality issues that may arise throughout the production process. From the raw materials to the ring-spinning process, every stage is now under control, ensuring consistent quality and maximum efficiency. Ultimately providing complete control over the whole production process.

Possible reasons for rising faults in the class C3:

  • Drafting faults
  • Improper piecing at detaching rollers of combing
  • Accumulation of fluff and fly on material passages
  • Damaged top roller cots in roving frame
  • Damaged top roller cots in draw frame
  • Damaged top roller cots in comber

It's time to refer to this checklist and proceed with the maintenance check for the winding machine "Allman 8", ensuring the machine returns to optimal performance without delay.

How to benefit from MillMaster® TOP